rod and ball mill circuit sizing method

  • Ball millWikipedia

    A ball mill is a type of grinder used to grind blend and sometimes for mixing of materials for use in mineral dressing processes paints pyrotechnics ceramics and selective laser sintering works on the principle of impact and attrition size reduction is done by impact as the balls drop from near the top of the shell. A ball mill consists of a hollow cylindrical shell rotati

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  • Tubular Rod MillsScienceDirect

    Figure 8.2 shows a flow sheet where the rod mill is in open circuit and the ball mill is in closed circuit with a classifier. This is a normal set-up as the primary function of a rod mill is to provide a uniform sized feed to the ball mill. Figure 8.3 shows that the rod mill product is classified and a more uniform feed size is therefore discharged to the ball mill whose primary function is

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  • grinding ball mill for miningtechniker-leipzig

    Ball Mill-China Mining Machinery. Rod mills are very similar to ball mills but instead of using grinding balls they use long steel rods to do the media grinding. Some miners believe that rod mills are more efficient than ball mills and that the desired product result is obtained at a lower cost per ton.

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  • AMIT 135 Lesson 8 Rod MillsMining Mill Operator Training

    Used as the primary comminution unit in a grinding circuit. Rods are placed parallel along the length of the rod mill. Rods are 150mm shorter than the mill length. Breakage occurs more from cascading than cateracting. The product size distribution is narrower than a ball mill but significantly coarser. Most are overflow discharge type.

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  • Optimization of mill performance by using

    Optimization of mill performance by using online ball and pulp measurements Soon after a stop a mill is a dangerous place to enter for the personnel tasked with taking measurements or samples. Crash stops are difficult to handle. The mill and all feed streams should be stopped simultaneously but often they are stopped around about the same time.

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  • A Method to Determine the Ball Filling in Miduk Copper

    length(m)) following two parallel ball mills (5dia.(m) 7lenght(m)). The aim of this research work was to investigate on the ball filling estimation of Miduk semi-autogenous (SAG) Mill via an utilized method. Miduk SAG Mill circuit is shown in Figure 1. Figure 1 Diagram of Miduk Copper Complex SAG Mill Methods

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  • GMSG GUIDELINE DETERMINING THE BOND EFFICIENCY

    mills and use a rod mill feed size (F80) of 16 000 m and a rod mill µ product size of 1 000 m . Also note µ that in order for no correction factor for ball mill product fineness to apply the ball mill circuit P80 should be no less than approximately 70 µm (See reference by Bond 1962).

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  • Milling Circuit Calculations Request PDF

    Milling Circuit Calculations rod and ball mills while a number of other methodologies have been proposed for AG/SAG mills. This paper reviews current testing methods for sizing autogenous

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  • Grinding control strategy on the conventional milling

    Grinding control strategy on the conventional milling circuit With the increase in ratio set point a decrease in Cyclone 1 particle size is required. This control loop will increase the water to the sump to cause a decrease in cyclone overflow particle size. Circulating load control The only manipulated variable available in the closed milling

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  • Rod and ball mills circuit sizing method

    The image below is just an example. Access to calculators is reserved for subscribers.

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  • Modelling the Specific Grinding Energy and Ball-Mill

    2. Ball-mill feed size -400 Iilll (80 cumulative passing). 3. Product size of -26 Jlm (80 cumulative passing). 4. Bond work index Wj= 26.0 kWhlshort ton From Eq.(6) the specific grinding energy is W = 77.34 kWhlshort ton or W = 85.23 kWhlt For throughput 400 tIh production the total required ball-mill power is 85.23 kWhlt x 400 tIh

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  • Optimum choice of the make-up ball sizes for maximum

    A grinding circuit simulation combined with ball weal law was used to determine the optimum composition of the make-up ball sizes in tumbling ball mills. It was found that the optimum composition depends on various factors including the feed size the product size the mill

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  • How to Size a Ball Mill -Design Calculator Formula

    2) Ball millinga ball mill with a diameter of 2.44 meters inside new liners grinding wet in open circuit. When the grinding conditions differ from these specified conditions efficiency factors (Rowland and Kjos 1978) have to be used in conjunction with equation 1.

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  • Ball millsMetso

    With more than 100 years of experience in ball mill technology s ball mills are designed for long life and minimum maintenance. They grind ores and other materials typically to 35 mesh or finer in a variety of applications both in open or closed circuits.

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  • Multi-Compartment Rod/Ball Mill Evaluation on Bauxite

    Wi Bond Work Index for rod and ball compartments F 80 80 passing size of the circuit feed µm P 80 80 passing size of product µm EF 1-8 Correction factors To estimate power draw in the rod and ball compartments Equations 3 and 4 were used 6 7 .

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  • Orway Mineral Consultants Canada Ltd. Mississauga ON

    80 = Mill transfer size 80 passing (µm) W BM = Ball mill specific energy from T 80 1.7 mm to final product P 80 using Bond s Law (kWh/t) W T = Total grinding mill circuit specific energy (kWh/t) Note that K BM is the composite of EF3 EF4 and EF5 factors for ball

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  • AMIT 135 Lesson 2 Circuit Mass BalancingMining Mill

    AMIT 135 Lesson 2 Circuit Mass Balancing AMIT 135 Lesson 3 Particle Size Distribution AMIT 135 Lesson 4 Performance Modeling Assessment AMIT 135 Lesson 5 Crushing AMIT 135 Lesson 6 Grinding Circuit AMIT 135 Lesson 7 Ball Mills Circuits AMIT 135 Lesson 8 Rod Mills

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  • Modelling the Specific Grinding Energy and Ball-Mill

    2. Ball-mill feed size -400 Iilll (80 cumulative passing). 3. Product size of -26 Jlm (80 cumulative passing). 4. Bond work index Wj= 26.0 kWhlshort ton From Eq.(6) the specific grinding energy is W = 77.34 kWhlshort ton or W = 85.23 kWhlt For throughput 400 tIh production the total required ball-mill power is 85.23 kWhlt x 400 tIh

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  • AMIT 135 Lesson 2 Circuit Mass BalancingMining Mill

    AMIT 135 Lesson 2 Circuit Mass Balancing AMIT 135 Lesson 3 Particle Size Distribution AMIT 135 Lesson 4 Performance Modeling Assessment AMIT 135 Lesson 5 Crushing AMIT 135 Lesson 6 Grinding Circuit AMIT 135 Lesson 7 Ball Mills Circuits AMIT 135 Lesson 8 Rod Mills

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  • Application of Operating Work Indices in Autogenous

    Ball Mill Wio BWio 8.6 Circuit Wio OWio 14.6 Bond Ball Mill Work Index BWi kWh/t 13.4 Bond Rod Mill Work Index RWi kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations 1 2 ABstrAct Optimum use of power in grinding both in terms of grinding efficiency and use of installed capital can have a large effect on

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  • 20150821 Morrell Method-GMG-ICE-v01-r01 Morrell method

    bling mills (AG/SAG rod and ball mills) involved in reducing the size of the primary crusher product to that of the final product (usually the cyclone overflow of the last stage of grinding prior to flotation/leach-ing). 2. Feed rate to the circuit (dry tonnes/h) 3. Power draw of the comminution equipment (kW)

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  • Ball Millsan overview ScienceDirect Topics

    The ball mill is a tumbling mill that uses steel balls as the grinding media. The length of the cylindrical shell is usually 1–1.5 times the shell diameter (Figure 8.11).The feed can be dry with less than 3 moisture to minimize ball coating or slurry containing 20–40 water by weight.

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  • circuit process ball milltechniker-leipzig

    F 80 is the mill circuit feed size in micrometers. Rod mill. A rotating drum causes friction and attrition between steel rods and ore particles. citation needed But note that the term rod mill is also used as a synonym for a slitting mill which makes rods of iron or other metal. Rod mills are less common than ball mills for grinding minerals.

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  • calculation of ball mill residence time

    Calculating Power Draw when sizing Ball MillsGrinding Apr 4 2017 I m interested to know when sizing a new ball mill as to why the lower the residence time but the power draw of a mill is a fixed number. Get Price

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  • Selection of Comminution Circuits for Improved Efficiency

    ball mill . The ideal circuit is easy to operate and maintain is power efficient and has a low or no steel media consumption. In addition the size distribution and grinding circuit chemistry may impact on the performance of the downstream circuit (Lane 1999 and Rantanen 1996).

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  • C O N S U L T I N G L T D TECHNICAL MEMORANDUM

    EF5BM= P80 10.3 1.145 P80 ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a "single-stage ball mill" calculation the F80 is actually the rod mill feed size (10 000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball

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  • Practical 1 Ball Milling TF Lab 1

    Dec 23 2013 · Practical 1 Title Ball Milling Objective To grind the coarse salt to a smaller size by using a ball mill and to obtain the particle size distribution of the initial and the sieved final mixture. Introduction Ball milling is a method used to break down the solids to smaller sizes

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  • Rod and ball mill circuitsOneMine

    However the principles should be generally relevant to most applications.Typical Circuit DescriptionFigure 1 illustrates the arrangement of the equipment associated with a rod-ball mill circuit.Ore is extracted from a fine ore storage bin (1) the capacity of which is large enough to allow ntinuous mill operation independently of the mine and

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  • EFFECTS OF GRINDING MEDIA SHAPES ON BALL MILL

    EFFECTS OF GRINDING MEDIA SHAPES ON BALL MILL PERFORMANCE Niyoshaka Nistlaba Stanley Lameck A dissertation submitted to the Faculty of Engineering and The Built Environment University of the Witwatersrand Johannesburg in fulfilment of the requirements for the degree of Master of Science in Engineering Johannesburg October 2005

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  • A Method of C alculating Autogenous/ Semi-Autogenous

    1.27 for the rod mill and 0.67 for the ball mill. The particle size distributions reported are shown in Figure 1. It follows that the No 1 rod mill/ball mill circuit was operating very effi ciently when comparing the combined operating work indices for both mills with the rod mill and ball mill

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  • Ball Mill Critical Speed Working PrincipleYouTube

    Jun 20 2015 · However within the range of normal (North American) operating practice (i.e. 3540 mill loading and 7080 of critical speed) and for ball-size approximating the lifter height the

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  • Rod And Ball Mills Circuit Sizing Method From Malaysia

    Jeanpaul duroudier in size reduction of divided solids 2016 374 performance rod mills are used in an open circuit between crushing and the ball mill they often operate in wet and where the pulp contains up to 50 solid by mass this machine is equally very Rod And Ball Mills Circuit Sizing Method

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  • Development of ball mill test for simulation of industrial

    Mill rotating speed ball top size and lifter aspects were also used for comparing size distribution test results. Test 1 indicated that 72 of the critical speed resulted in the best results while Test 4 indicated that 30 mm ball top size resulted in the best results for such an aspect.

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  • 10003524Centers for Disease Control and Prevention

    Five topics involved with ball- and rod-mill grinding kinetics were studied and the results were analyzed in terms of phenomenological size reduction and transport models. Continuous rod-mill grinding was found to be characterized by high peclet numbers that permit simulation to be carried out by several methods.

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  • Orway Mineral Consultants Canada Ltd. Mississauga ON

    80 = Mill transfer size 80 passing (µm) W BM = Ball mill specific energy from T 80 1.7 mm to final product P 80 using Bond s Law (kWh/t) W T = Total grinding mill circuit specific energy (kWh/t) Note that K BM is the composite of EF3 EF4 and EF5 factors for ball

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